ECU-IO 控制专用总线缆 – huizhouxinjieyu.com

Product Name：Power Charging Cable：二维码 ECU-IO 总线缆
Drawing No.：LD-S0888-102
Main Control Interface：MX34040SF1 40Pin Terminal
Sub-control Interface：HDB15 female connector, VH3.96-2P/3P female terminal, 0512 pin terminal, etc.
Applications:：Transmission of control signals and sensor data between ECU and IO devices (e.g. start/emergency stop, lifting/rotation, radar detection, etc.)

Wire Specification：
- Signal wire：RV single-core flexible wire / RV single-core stranded wire, wire gauge 0.3mm² / 0.5mm²
- Power cord：Medium-thickness heat-resistant stranded wire (for power supply and start parallel wiring)
- Cable length range: 400mm ~ 1800mm (marked according to functional nodes)
Terminals / Housings：
- Master control end：MX34040SF1 40Pin Plastic Housing + 2.8mm Female Terminal + 3.2Y-type Terminal
- Sub-control end： HDB15 female connector, VH3.96-2P/3P female connector, 0512 pin terminal
- Terminal type：crimp terminal, in compliance with crimping process standards
Electrical Requirements：
- 100% continuity / insulation test, no missing or wrong connections.
- The current-carrying capacity of the wire core meets the requirements of signals and low-power loads.
- All branch wires are individually bundled and labeled for easy identification and maintenance.

表格

Function Label	Wire Length	Wire Type	Terminal type	Functional Description
Start / Stop	500mm	RV Single-Core Stranded Wire	VH3.96-2P	Equipment start-stop control
Emergency Stop – X04	500mm	RV Single-Core Stranded Wire	0512 pin terminal	Emergency stop signal
Reset – X02	400mm	RV Single-Core Flexible Cable	0512 pin terminal	System reset control
Manual – X05	500mm	RV Single-Core Flexible Cable	VH3.96-2P	Manual mode switching
Lifting Upper Limit / Origin	1100mm	RV Single-Core Flexible Cable	VH3.96-3P	Lifting mechanism position detection
Rotation Origin	1100mm	Medium thick heat fleece wire	VH3.96-3P	Rotation mechanism position detection
Front Radar	1000mm	RV Single-Core Flexible Cable	VH3.96-3P	Front obstacle detection
ECU-X15/X16	600mm	RV Single-Core Flexible Cable	0512 pin terminal	ECU communication signal
Rear Radar	1800mm	RV Single-Core Flexible Cable	VH3.96-4P	Rear obstacle detection
Lifting	1500mm	RV Single-Core Flexible Cable	VH3.96-3P	Lifting mechanism control
Power Cable / Start Parallel Wire	–	Medium thick heat fleece wire	MX34040SF1	Power Input & Start-up Loop

Process Requirements：
1. All branch wires shall be bundled separately and labeled with function tags for easy identification.
2. Terminal crimping shall be full, without loose connection or broken cores, in compliance with enterprise crimping standards.
3. The wire length shall meet the tolerance requirements to avoid extreme deviations.
4. No damage, skin breakage or skewed pins on the appearance.
Packaging Requirements：
- Each PCS shall be individually packaged to prevent abrasion during transportation.
- Outer carton to be marked with drawing number, quantity and function description.
- Comply with environmental protection requirements and meet RoHS standards.